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How I Used a Laser Engraver to Mark Plastic Key Fobs with Serial Numbers

If you’ve ever worked with plastic parts and needed to add permanent serial numbers, you’ve probably wondered: Can a laser engraver do this accurately? The answer is yes—and in this project, I’ll walk you through how I used the ComMarker Omni 1 UV laser engraver to mark nearly 40 plastic key fobs with crisp, readable codes. This job also gave me a great opportunity to build a quick custom jig, streamline the workflow, and take full advantage of the laser engraver’s precision on plastic.


Why I Chose a UV Laser Engraver for Plastic Projects

Not all laser engravers handle plastic the same way. In my experience, diode or CO₂ laser engravers can melt or discolor certain plastics. That’s why I used the 컴마커 옴니 1, a UV laser engraver that offers a clean “cold burn” ideal for delicate materials.

다음에 가장 적합: 플라스틱, 유리, 아크릴, 가죽, and coated materials
Settings used:

  • 속도: 1000 밀리미터/초
  • 빈도: 40 kHz
  • 라인 간격: 0.03 mm
  • Q pulse: 15
  • Crosshatch fill, 1 pass

You can check out the 옴니 1 UV laser engraver here.


단계 1: Trace the Object and Create a Jig for Your Laser Engraver

A reusable jig helps you place parts accurately every time you use your laser engraver. I started by tracing a key fob on white paper with alignment marks, took a top-down photo, and imported it into LightBurn. I scaled it using a 1-inch guide, then used the “Trace Image” tool to create a clean path around the shape.

: Make sure your traced image has clear lines and good contrast for LightBurn to pick up the edges accurately.


단계 2: Add Alignment and Finger Access Features to the Jig

I used LightBurn’s “Offset” and “Node Edit” tools to trim the top of the cutout and added a finger hole using a simple circle tool. These small details ensure that the key fobs are easy to remove once the laser engraving is done.


단계 3: Mount the Jig and Center It in Your Laser Engraver

Once the jig was cut out on a 3mm Baltic birch using a CO₂ laser, I glued the layers together and mounted it to the Omni 1’s working bed using the 5mm bolts. The jig held each key fob snugly and aligned perfectly with the laser engraver’s target area.


단계 4: Add Serial Numbers Using LightBurn’s Variable Text Tool

Using LightBurn’s “Serial Number” feature, I created four-digit codes starting from 0030. This feature allows the laser engraver to automatically advance to the next number after each burn, saving time and minimizing errors.

Settings for numbering:

  • Text type: Serial number
  • Format: 0000
  • Starting value: 0030
  • Auto advance: ON

단계 5: Burn and Batch Engrave Using the Laser Engraver

Once aligned, each key fob took about 4 seconds to engrave. I simply dropped in the next fob, pressed the button, and let the laser engraver do its thing. The UV laser produced a clean, high-contrast mark on every plastic surface.


Bonus Tip: Keeping Serialized Items in Order

To organize all the engraved key fobs, I printed a DIY cable chain using PLA and TPU and loaded the fobs in reverse order. It’s not permanent, but a handy temporary solution while waiting for a steel cable version.


컴마커 옴니 1 레이저 조각사

$4,499 $3,999 구하다:$500

모든 재료를 잠금해제하는 차세대 레이저. ZeroBurn™ 조각 기술 세계 최초의 16K HD 레이저 조각기 10,000mm/s SpeedMax™ 조각 시스템 UV 레이저로 모든 재료 잠금 해제 ColdFront™ 열 기술 전기 리프팅 2 EZCAD 및 LightBurn 360°회전 조각 시스템과 호환되는 옵션 렌즈

110V
220V
5승
10승
옴니 1 기본 번들
옴니 1 로타리 번들
옴니 1 얼티밋 번들

Why a UV Laser Engraver Was the Right Tool for the Job

This project reinforced just how useful a 레이저 조각사 like the ComMarker Omni 1 can be for small production runs, especially on tricky materials like plastic. 정밀도, 속도, and ease of automation made it a no-brainer. Whether you’re doing serialized key tags, ID cards, or small parts, a UV laser engraver is a great investment.

Recommended machine: 컴마커 옴니 1 UV 레이저 조각사
다음에 가장 적합: 플라스틱, 유리, 아크릴, and precision batch jobs
Key takeaway: A good jig and serial-number automation can save you hours.


에 대한 데이비드 리

안녕하세요, 저는 데이빗 리예요, 저는 풍부한 경험과 폭넓은 지식을 갖춘 열정적이고 창의적인 상업용 레이저 조각사이자 마킹 전문가입니다.. 과거에 10 연령, 저는 다양한 상업 프로젝트를 위한 레이저 조각기와 마킹 솔루션에 집중해 왔습니다. 저는 새로운 기술과 디자인 트렌드에 민감합니다. ,최고의 레이저 조각사 및 마킹 경험을 끊임없이 추구합니다.

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